Showing posts with label DIY. Show all posts
Showing posts with label DIY. Show all posts

Wednesday, July 11, 2012

DIY Climbing Wall


In our backyard we have a pretty nice playset that has been estimated to be at least ten years old and maybe even older.  As such, some parts of the playset are in need of repair or replacement.  Last year, we re-stained much of the structure (some of which looked like it hadn't been stained before) and tightened all the bolts.  This year we had our sights much higher.
The old ramp
The ramp into the playset was starting to fall apart.  Years of water and ant damage were starting to get us worried about the safety of the ramp.  Since I've always liked rock walls, we decided to replace the ramp with a rock wall entrance to the playset.  For our kids' birthdays (both in July), my mother-in-law ordered a rock wall from the original manufacturers of our playset.  It cost $600 and didn't quite fit our playset since it's so old.  We decided to return it (the installer took it back instead of installing it) and decided to build our own.  Along the way, I learned a lot about what to do and what not to do.  Hopefully, this helps some of you if you are ever in this situation.


I started with a basic design in mind.  I would have two 4x4 supporting posts and several boards to mount the climbing holds onto.  I bought:


  • 2 - 8' long 4x4 posts
  • 2 - 8' long 2x12 boards
  • 2 - 8" long carriage bolts w/washers, nuts and caps
  • a 1/2" drill bit (I didn't have one that big before)
  • sandpaper for my sander (I had run out)
  • a 4" paintbrush for staining
  • climbing wall hand holds


All of this stuff cost less than $150.  The other supplies I already had were:


  • a circular saw
  • a small sander
  • wood screws
  • a drill (with drill bits)
  • wood stain
  • a hammer
  • a small level


Day 1 - Sunday evening.  First, we went shopping and bought the wood.  When we got home, I started by measuring the opening that the old ramp was waking up and cutting the 2x12 boards to just under that width.  Next, I measured the height that I wanted the posts to be and I cut those out as well.  I started sanding the boards and posts, but ran out of daylight.


Day 2 - Monday evening.  We took my kids to get the bolts and handholds.  Getting the handholds was the hardest part.  First we went to REI because I know someone who built a climbing wall and they had gotten their holds there, but apparently REI recently stopped carrying them in there stores (sold online only).  After that we called: Fleet Farm, Gander Mountain, Home Depot and finally, Menards.  Generally, I'm not a big fan of Menards, but they did save us from having to order the holds online and having to wait to finish building the wall.  So, we bought the hand holds and bolts there and went home.  I finished sanding the boards and put a first coat of stain on the boards and posts.  The stain is very quick to dry, so I got to start assembling the wall.  I used wood glue and wood screws to put attach the boards to the posts.
The wall after the second coat of stain
Day 3 - Tuesday evening.  I started by putting a second coat of stain on the assembled wall.  After that coat dried, I removed the old ramp from the playset.  It was then that I discovered the colony of ants living in the base of the ramp.  After the ramp was out of the way, I dug out some of the rocks where the bottom of the wall would rest and put the wall in the opening.  I drilled the holes for the carriage bolts through the wall's posts and the posts on the playset.  After securing the bolts, my wife and I started deciding where the hand holds would go.  Attaching the handholds was very frustrating.  The screws that came with the holds were the worst quality that I'd ever worked with.  They would strip almost immediately if I put any more than the minimum amount of torque that my drill had.  If you have a choice, avoid climbing wall handholds made by PlayStar, Inc. out of Janesville, WI.  Or, use different screws as they ones provided are horrible.  Once the handholds were attached and secured, I tested each of them by briefly hanging some of my weight on them.  None of them budged, so I okayed a test climb for my daughter who was eagerly waiting to use the wall.  You can see the results, below.

Daughter, Kate, first time climbing wall
Overall, I'm very pleased with how this turned out and very satisfied to have saved $450 over the price of the manufacturer's climbing wall.  Plus, I always enjoy building things myself and getting to use my power tools is always fun.




Attached and awaiting hand holds


Attaching hand holds


After handholds attached

Thursday, September 23, 2010

Flooring DIY Project

I get the desire to do home improvement projects from my parents. As my siblings and I grew up, we watched and participated in many home improvement projects at home and at our cabin. As such, I have the desire to do such projects at my own home. My wife and I bought a new home three years ago, so there hasn't been many opportunities to do much home improvement.

That doesn't mean that I haven't found ways to get some projects done. First, we painted our garage floor, walls and ceiling. Next, I built some large shelving in the garage to store boxes and large Rubbermaid containers on.

Since then, I haven't found an opportunity to do much more. I would like to build a set of shelves in the garage to store my tools and stuff in, but I haven't taken the time to design and build it since I have one of our college era bookshelves in the garage for those items.

My wife and I have been talking for a while about putting different flooring on our main level. Our carpets in the living room and dining room were showing signs of wear from three years of little children running around and making messes. Also, the occasional coffee or juice spills that our steam cleaner couldn't get rid of.

The linoleum in our kitchen and half bath were in very good shape still, but we figured that since we were replacing half of the flooring downstairs that we might as well do the rest. So, we developed a plan. We would replace the linoleum flooring with tile and the carpeting with wood laminate. We measured the floors and my wife went out and picked out the flooring we would use.

We invited my brother, father and mother out to help us out. The night before they came out we pulled up all of the linoleum. The linoleum itself came up fine and very easy. The adhesive beneath is another story altogether. I would recommend that anyone who is taking linoleum off of concrete to try pulling it up and if the adhesive doesn't come up, rent a floor sander. We didn't do that and have spent an inordinate amount of time scraping that crap up off the floor. We found that getting it wet helped it come off better and then found that adding cleaning solution to it made it even easier, though still quite a chore.

We decided when my family arrived that we would tackle the laminate first. We wanted to do that because if we didn't finish it all in one day, then we would at least have our living room and dining room done. It ended up to be a good idea. After eight or so hours of solid work, we finished the laminate. The carpet came up very easily as did the padding underneath.

Luckily for us, a friend of ours had a chop saw that we borrowed to cut the laminate with. I had planned on using a circular saw, but the chop saw ended up working pretty well. We had to cut, then flip and cut again, but my brother was getting very good at that and at the end of the day you couldn't even tell that it took two cuts per board.

We installed the laminate in floating style, which meant no glue or adhesive to put down. I would recommend that to anyone doing a laminate floor like ours. It was easy and we did about three hundred square feet in one day.

That left the kitchen and bathroom without any flooring at the end of the day. At this point, I was travelling every week, so I only had time to work on it during the weekends. Since I didn't want to spend a whole lot of time on it, we didn't dedicate a whole day to working on the tile. Instead, we did it in sections. We first laid the tile on the mortar in the bathroom. It was easy enough. Next, we laid some tile in the hallway that leads from the kitchen to the bathroom and stairs.

Then, we decided that we wanted our bathroom back, so we grouted it. We wiped it down a couple of times, then left for our friends' house. Big mistake. Our tiles aren't smooth, and we didn't clean them as thoroughly as we should have, which left grout in the divets and indents that the tile naturally had. In order to seal, we needed to get all of that grout out of those spaces. We ended up spending hours upon hours on our hands and knees scraping grout out of those spaces. What a pain in the butt (and knees, etc.)!

We haven't grouted anything else, yet, but we've laid tile in most of the hallway and about a third of the kitchen. The mortaring and laying tile is relatively easy. Spread mortar and put a tile down. Don't forget a spacer in between the tiles. It's that simple.

My plan is to finish laying all of the tile before we bother to grout any of it. We have been walking on the tiles that we've laid and there doesn't seem to be any negative effects, yet. When we end up spreading the grout, we will definitely make sure to spend the time to clean the tiles more thoroughly, and we also plan to be more careful with the grout so that we don't get so much on the faces of the tiles.

All in all, parts of this project have been easier (laminate), but the tile has definitely been a lot more difficult than my wife and I anticipated. Not that I would go back to the linoleum and carpet that we had before. Once we are finished, the floors are going to look amazing!

Favorite song of the moment: YTCracker - Use My Brain